To ensure the cost of the mold, the control of the cost is directly proportional to the quality and delivery time. The quality of the mold is in place once, few modifications are made, and the delivery time is shortened. In this way, the manufacturing cost of the enterprise is low, the profit is high, and it has a unique competitive advantage in the process of accepting orders in the market. On the contrary, enterprises not only have no advantages, but also will not make money or even lose money. Therefore, the cost of mold manufacturing is very important in the control of production management. It can be started from the following aspects:

To ensure the cost of the mold, the control of the cost is directly proportional to the quality and delivery time. The quality of the mold is in place once, few modifications are made, and the delivery time is shortened. In this way, the manufacturing cost of the enterprise is low, the profit is high, and it has a unique competitive advantage in the process of accepting orders in the market. On the contrary, enterprises not only have no advantages, but also will not make money or even lose money.

Therefore, the cost of mold manufacturing is very important in the control of production management. It can be started from the following aspects:

1) Effective management:

Product data management, process data management, drawing document management: carry out effective product data management, process data management, drawing document management, can ensure the comprehensiveness of the document, the consistency of the drawing version; So that the drawings can achieve effective sharing and effective query utilization. Can establish a complete file management computer database, will be accumulated by the department of design drawings, the scattered, organizing centralized dispersed, isolated information before use, prevent due to design, 2 d, 3 d, the original set, change, the maintenance version chaos, 3 d models and 2 d drawings data inconsistencies, 2 d drawings design of non-standard, chaos caused a problem not easy to be found in time and correct in time, cause the mold to modify and rework, and even invalid, increase the mold manufacturing costs, longer mold manufacturing cycle, affect the issue.

2) Keep the mold drawings,

Consistency and integrity of processing technology and physical data: through effective, meticulous and strict testing means, to ensure the consistency and integrity of mold drawings, processing technology and physical data.

3) Design of each mold;

Manufacturing costs must be timely summarized: through the effective control of the workshop parts processing technology download or share printing, effective management of tool scrap; Through accurate mold structure design, efficient mold parts processing and accurate parts detection, will effectively reduce the mold due to change, maintenance and additional costs, so as to obtain the actual cost of each set of mold, real-time comparison with the planned cost, and then effectively control the quality of the mold.

4) Overall planning:

Organize the project plan, design, processing technology, workshop production, equipment, human resources and other information organically, integrate together for overall planning, so as to effectively coordinate the planning and production, can effectively ensure the quality of the mold and delivery on time.

5) Develop a complete and practical mold production management system:

Formulated a complete set of mold production management system, realize the mold production management process of product data management, process management, plan management, schedule management of computer information management system, including mold production plan making, mold design, process, the workshop tasks, parts progress bar code submitted, product inspection, real-time warehouse management, etc., make the mould making and related auxiliary information from planning, manufacturing process control to the completion of delivery can achieve all-round real-time tracking management.

6) Management of tangible knowledge and intangible knowledge:

Establishment of mold design, manufacturing failure mode and impact analysis database, through specially targeted job training, meetings, announcements, computer sharing, plus awards, punishment means, to prevent the next occurrence of the same problem. At the same time, it can be used as a reference for quality assessment and design in the future. The experience in the head of the enterprise management is refined and formed into a written standard, so that the normal operation and quality fluctuation of the enterprise will not be affected by the departure of a department head or post personnel.

7) Establish processing technology system:

Set up processing process preparation, summarize mold parts list, purchased parts list, standard parts list, homemade parts list, homemade standard parts list, material list, heat-treated parts list, wearing parts list and mold cost, ensure the relevant resources can be timely in place. Combined with production planning management, schedule management, to ensure that the relevant equipment can be effectively used, prevent idle personnel, so that the processing and manufacturing of each link can be linked.

8) Forming a quality implementation culture:

Analyze and summarize the self-inspection, special inspection, patrol inspection and full inspection of various departments and processes among enterprises to form quality standards. Strictly standardize the detection means, eliminate the "almost" fluke psychology, to ensure the precision of mold processing parts. Effectively control the quality of the mould, and relate the quality to the individual according to the record of the upper and the next process. Can strengthen the design, operator's responsibility.

9) Based on the situation of the Company and the Client,

Formulate mold design standards and mold design working instructions suitable for the company and customers; Mold manufacturing standard, mold manufacturing operation instruction, mold design and mold manufacturing specification; Prevention because of personal habits, the old mold thinking does not meet the customer's requirements of the mold.

10) Regulating procurement, warehouse and placing production orders;

Inward and outlet of materials, tool damage report, delivery management, straighten out the material supply chain, prevent production out of line.

11) Establish a comprehensive assessment system:

Use accurate, original and real data to correctly evaluate each employee, regularly train and assess related mold design and mold manufacturing personnel, discover and cultivate the backbone elite team of the company.

12) standardize the functions of each post, so that people do their jobs, give full play to their talents, and prevent people from overdoing their jobs.

13) Establish mold project follow-up management team:

Set up a customer - the market - engineering - procurement - production - quality - warehouse - hr - injection molding - bridge communication between the finance department and supervision, detailed business and technical aspects of communication, full details about the customer's mold technical requirements, record, summarize the content of the communication and accurately convey to the ministries, avoid repeatedly, many times, test, modify, rework, thereby saving cost and time. Build a knowledge base of customer business and technical information for each customer step by step and share it across the company to improve customer service and reduce errors. Follow up and supervise the production progress of mold project, arrange mold trial, follow up the progress of related materials, check and confirm the sample, send samples, arrange mold delivery, etc.

14)ISO grading system:

Classification of customer level, supplier level and external negotiation level; According to the difficulty of the mould, the grade coefficient of the whole mould is divided, and the manufacturing level of the mould parts is divided according to the difficulty of the process. Design, manufacturing personnel rank, only in this way "reserved seats", to fundamentally solve the "bottleneck" of supply chain, from the source to eliminate manufacturing errors, abandon the "Commons", put an end to the "halo effect" the performance appraisal and narrow "ok, I see can give him a pay rise" promotion, and so on rule of man, the fuzzy word management culture.

15) Solving the problem of information isolation:

The standardization of the modern enterprise management is the enterprise management and information management, this is China in the next 50 years or 100 years of the "iron law", the informationization has already penetrated into the national daily life, information-based manufacturing not only can be solved, the departments under the working procedure and process, planning layer and control layer and operational layer can not efficiently share information, and can solve the problem of high-speed sharing, management flattening management.